Secondary Cleaner Suitable for Varying Conditions Adjustable And Easy To Maintain
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Secondary Cleaner Suitable for Varying Conditions Adjustable And Easy To Maintain

The HANPENG R1 is a high-performance Secondary Scraper designed for demanding conveyor applications. It delivers reliable belt cleaning in varying conditions—especially where sticky carryback, residual buildup, or belt misalignment occurs. Built for easy adjustment and maintenance, it supports bi-directional operation and works with multiple belt joint types.
  • Suitable for a variety of conditions sticky material ,if the width of the scraper is enough, it is also suitable for belt deviation and other conditions.
  • Suitable for two-way operation, cold, hot vulcanization and mechanical joint of all kinds of conveyor belt cleaning
  • Applicable bandwidth: 600-2400mm.
  • The maximum tape speed is 4.5m/s
  • R1

  • HANPENG

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Specifications & Parameters

Item Specification
Product Type Integral Secondary Scraper (Secondary Belt Cleaner)
Model R1
Brand HANPENG
Applicable Belt Width 600–2400 mm
Maximum Belt Speed 4.5 m/s
Operation Direction Bi-directional (two-way operation)
Belt Joint Compatibility Cold bonding / Hot vulcanization / Mechanical joint
Recommended Use Conveyor Belt Cleaning Systems for sticky materials, belt deviation, carryback control


Core Features & Benefits

1) Integral Secondary Cleaner Design

This unit functions as an integral Secondary Scraper using a high-elasticity rubber blade. Its compact structure provides stable and consistent cleaning on the return belt, helping remove residual material that remains after the primary cleaner—improving overall performance of your Belt Cleaning Systems.

2) Special Composite Rubber Blade (Low Wear, High Durability)

The blade uses a specially formulated composite rubber material with a low wear coefficient and strong durability under high-frequency operation. It also offers corrosion resistance, helping prevent chemical reaction or premature aging in harsh environments—extending both scraper and belt service life.

3) Adjustable Support Seat + Elastic Compensation System

A reliable adjustable support seat with elastic compensation absorbs impact and belt vibration, maintaining consistent blade-to-belt contact. This helps stabilize cleaning performance even when load changes deform the belt slightly—critical for continuous-duty Belt Cleaning Systems.

4) Handles Belt Misalignment & Operating Variations

The blade design provides full coverage even when belt deviation occurs. This improves cleaning consistency during belt wander or slight tracking issues, reducing carryback and minimizing spillage risk.

5) Easy Installation & Simple Tension Adjustment

A separable main/auxiliary frame supports quick installation. Tension can be adjusted via screw mechanisms on the support seat for precise pressure control—helping operators optimize cleaning results and reduce blade wear.

6) Wide Application Range & Strong Compatibility

Designed for belt widths from 600–2400 mm and belt speeds up to 4.5 m/s, the R1 supports bi-directional operation and is compatible with cold bonding, hot vulcanization, and mechanical joints—making it versatile across many conveyor lines.

7) Improves Safety, Efficiency, and Cost Control

By reducing carryback and buildup, this Secondary Scraper helps:

  • reduce unscheduled downtime

  • lower cleanup and maintenance labor

  • improve workplace safety (less spillage and slipping hazards)

  • protect rollers, pulleys, and return idlers from carryback-related wear


Typical Applications

  • Mining & quarry conveyors

  • Ports and bulk handling terminals

  • Steel plants and cement plants

  • Power plants and heavy industry

  • Chemical processing and sticky-material handling lines

As part of complete Belt Cleaning Systems, a Secondary Scraper like the R1 is ideal when primary cleaning alone cannot fully remove carryback.


FAQ

Q1: What is the difference between a primary cleaner and a Secondary Scraper?

A primary cleaner removes the bulk of carryback near the head pulley. A Secondary Scraper is installed after the primary cleaner to remove remaining fine residue and stubborn carryback—boosting overall performance of Belt Cleaning Systems.

Q2: Can this Secondary Scraper handle sticky or wet materials?

Yes. It is designed for varying conditions including sticky material carryback and residue buildup, where secondary cleaning is essential for stable conveyor operation.

Q3: Does it work if the belt is slightly misaligned (belt deviation)?

Yes. The blade coverage and mounting design help maintain effective cleaning even during belt deviation, reducing missed cleaning zones.

Q4: Is it suitable for reverse or bi-directional conveyors?

Yes. The R1 supports bi-directional operation, making it suitable for conveyors running in both directions.

Q5: How do I adjust blade pressure/tension?

Tension is adjusted through the support seat screw mechanism, allowing fine control of blade contact pressure to balance cleaning efficiency and blade wear.

Q6: What belt widths are supported?

The unit supports 600–2400 mm belt widths, covering most standard heavy-duty conveyor applications.

Q7: What belt joints can it work with?

It is compatible with cold bonding, hot vulcanization, and mechanical joint belts, making it versatile for most industrial belt types.


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