Secondary Cleaner Featuring Adjustable Tension And Wear-resistant Composite Blades.
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Secondary Cleaner Featuring Adjustable Tension And Wear-resistant Composite Blades.

The HP-R1L Secondary Cleaner is an advanced, high-performance conveyor belt cleaning solution designed to operate under tough industrial conditions. Perfect for industries like mining, steel, fertilizer, and power, this cleaner ensures efficient removal of even the toughest materials that adhere to conveyor belts. Equipped with high-elasticity rubber scraper blades and composite materials, it delivers long-lasting, reliable cleaning performance in the most demanding environments.
  • R1L

  • HANPENG

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HP-R1L Secondary Cleaner Overview

The HP-R1L secondary cleaner is a high-performance cleaning device specifically designed for conveyor belt systems under various operating conditions. It is ideal for removing materials that adhere to conveyor belts, especially in cases where materials are difficult to clean. The cleaner is compatible with cold vulcanized, hot vulcanized, and mechanically spliced conveyor belts, and is widely used in industries such as mining, steel, fertilizer, power, ports, and food processing. The HP-R1L uses highly elastic rubber and composite material scraper blades, ensuring long-lasting and reliable cleaning performance.

Technical Specifications:

  • Belt Width Range: Suitable for conveyor belts ranging from 600mm to 2400mm in width.

  • Belt Speed Range: Capable of handling belt speeds up to 4.5m/s.


Key Features and Advantages

1.High Elasticity Rubber Scraper Blade

The HP-R1L is equipped with high-elasticity rubber scraper blades, offering excellent wear resistance and elasticity. The high elasticity of the rubber reduces friction on the conveyor belt surface, preventing belt damage and extending the lifespan of the belt.

2.Composite Rubber Blade, Anti-Corrosion and Wear-Resistant

The cleaner features a composite rubber scraper blade that provides low wear coefficient, excellent anti-corrosion properties, and is highly resistant to wear. The flat contact surface of the blade ensures thorough cleaning and maintains high cleaning efficiency over time without damaging the belt.

3.Wide Scraper Blade for Belt Misalignment

The scraper blade is slightly wider than the conveyor belt itself, ensuring that the cleaner maintains effective cleaning performance even when the belt experiences misalignment. This feature is particularly useful for conveyor systems that are prone to slight misalignments or unstable operation.

4.Integrated Bracket Design for Easy Installation and Maintenance

The HP-R1L cleaner adopts an integrated bracket structure, simplifying the installation and maintenance processes. The tensioning mechanism is adjusted by modifying the vertical height of the limit components, allowing for precise tensioning and ensuring that the scraper blade maintains perfect contact with the belt. This design also minimizes downtime for maintenance and adjustment.

5.Suitable for Bi-Directional Operation and High Belt Speeds

The HP-R1L secondary cleaner is effective in both unidirectional and bidirectional conveyor systems, providing consistent cleaning performance. It can handle belt speeds up to 4.5 m/s, ensuring continuous, stable cleaning even at high speeds.

6.High and Low Temperature Resistance

The materials used in the HP-R1L scraper blade are specially treated to withstand extreme high and low temperatures, ensuring reliable performance in a wide range of environmental conditions, from freezing cold to intense heat.


Applications

The HP-R1L is widely used in industries such as mining, coal, power, chemicals, ports, steel, metallurgy, and food processing. It can effectively clean various materials, including minerals, coal, chemicals, and metallurgical waste.

  • Mining Industry: Efficiently cleans minerals and ore from conveyor belts, preventing material buildup that can cause system failures.

  • Food Processing: Provides safe, reliable cleaning without damaging delicate food-grade conveyor belts, ensuring hygiene and preventing contamination.

  • Power & Steel Industries: Withstands extreme temperatures and heavy loads, keeping conveyor systems running smoothly in high-demand environments.


Model Selection

Model Belt Width Range Application
B-800 600mm to 800mm Suitable for smaller conveyor systems
B-1000 800mm to 1000mm Ideal for medium-sized conveyor systems
B-1200 1000mm to 1200mm Suitable for various medium-sized conveyor belts
B-1400 1200mm to 1400mm For larger conveyor systems
B-1600 1400mm to 1600mm Commonly used in heavy-duty material handling
B-1800 1600mm to 1800mm For more robust conveyor systems
B-2000 1800mm to 2000mm For high-efficiency heavy-duty cleaning
B-2200 2000mm to 2400mm For ultra-wide conveyor systems


Maintenance and Care

1. Easy Scraper Blade Replacement

The HP-R1L features a quick-change blade design, allowing for fast blade replacement with minimal downtime. This ensures continuous operation of the conveyor system, reducing interruptions and maximizing efficiency.

2. Adjustable Tensioning Mechanism

The tensioning force can be easily adjusted by modifying the height of the limit components. This ensures that the scraper blade maintains optimal contact with the conveyor belt, improving cleaning performance and extending the lifespan of both the blade and the belt.

3. Durability

Thanks to its high-quality materials and robust construction, the HP-R1L is designed to handle long-term use in demanding industrial environments. This reduces the need for frequent maintenance and replacement, ensuring reliability and lowering overall operational costs


FAQs

1. How often should I replace the scraper blade?

The scraper blade should be replaced based on the wear and tear caused by the operational environment. Typically, it is recommended to check the blade condition regularly, especially if the cleaner is used in abrasive or high-temperature environments. The HP-R1L’s quick-change blade design ensures easy replacement with minimal downtime.

2. Can this cleaner be used in both cold and hot environments?

Yes, the HP-R1L is designed to withstand both high and low temperatures, making it suitable for use in extreme environmental conditions. The materials used in the scraper blade are specially treated to maintain performance, whether in freezing cold or intense heat, ensuring reliable cleaning across a wide temperature range.

3. What types of materials does the HP-R1L cleaner work best with?

The HP-R1L is ideal for cleaning a variety of materials, including minerals, coal, chemicals, and metallurgical waste. It works efficiently in industries such as mining, steel, power generation, and food processing, where materials may adhere stubbornly to the conveyor belt and require high-performance cleaning.

4. How do I adjust the tensioning mechanism on the HP-R1L?

The tensioning force on the HP-R1L can be easily adjusted by modifying the height of the limit components. This allows the scraper blade to maintain optimal contact with the conveyor belt, ensuring consistent and efficient cleaning performance.

5. Is the HP-R1L compatible with all types of conveyor belts?

Yes, the HP-R1L is compatible with a wide range of conveyor belts, including those that are cold vulcanized, hot vulcanized, and mechanically spliced. This versatility makes it suitable for various conveyor systems across different industries.

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