Author: Site Editor Publish Time: 2025-10-15 Origin: Site
In industries such as mining, power plants, and manufacturing, conveyor systems play a crucial role in transporting materials efficiently. However, one common problem faced by these systems is conveyor belt slippage, which can significantly reduce operational efficiency and increase maintenance costs. One effective solution to this problem is the use of Diamond Rubber Pulley Lagging. This specially designed lagging prevents slippage, enhances traction, and extends the life of conveyor systems. In this article, we’ll explore the features, benefits, applications, and maintenance considerations of Diamond Rubber Pulley Lagging.
Diamond Rubber Pulley Lagging is engineered with a unique diamond pattern, which enhances the friction between the pulley and the conveyor belt. This design significantly reduces slippage, particularly under demanding conditions. Here are some of the key features of Diamond Rubber Pulley Lagging:
Diamond Pattern Design: The surface pattern provides increased contact area, resulting in better grip and less slippage between the pulley and conveyor belt.
Additional Longitudinal Grooves: These grooves further improve friction and traction, ensuring the system runs smoothly even under high load or wet conditions.
Pre-Vulcanized Back Surface: This feature eliminates the need for traditional grinding during installation, saving both time and effort.
Wear-Resistant: The material is designed to withstand harsh conditions and protect the pulley from wear, reducing the frequency of maintenance and replacement.
Corrosion Resistance: It also provides an added layer of protection against corrosion, ensuring longevity in harsh environments like coal mines or power plants.
Quick Adhesion: The CN bonding layer ensures fast and reliable adhesion, making it easy to install and ensuring a long-lasting bond.
The installation of Diamond Rubber Pulley Lagging brings numerous advantages to conveyor systems, including:
Prevents Slippage: By increasing the friction between the pulley and the conveyor belt, Diamond Rubber Pulley Lagging effectively reduces slippage, ensuring that the belt runs smoothly and consistently.
Improves Coefficient of Friction: The unique design of the lagging stabilizes the coefficient of friction, which enhances the overall performance of the conveyor system, especially in high-load applications.
Prolongs Pulley Life: The wear-resistant material protects the pulley from abrasion and corrosion, reducing the need for frequent replacements.
Enhances Conveyor Efficiency: The improved traction ensures that the material is conveyed without interruptions, increasing the overall efficiency of the system.
Prevents Material Build-up: The design minimizes material accumulation on the pulley, which can obstruct movement and lead to costly downtime.
Hanpeng's Diamond Rubber Pulley Lagging is designed to provide enhanced performance in a wide range of applications, ensuring optimal operation in various industrial settings. Here are the key applications:
Ideal for improving traction and reducing slippage on conveyor drum surfaces, ensuring a smoother and more efficient material transport.
The lagging is also highly effective as an anti-wear lining for chute metal surfaces, protecting against abrasion and extending the lifespan of the equipment.
With its durable design and versatile applications, Hanpeng's Diamond Rubber Pulley Lagging is perfect for industries like mining, grain processing, and construction, where reliable conveyor systems are essential for smooth operations.
Watch this video to see the installation process of diamond rubber pulley lagging:
To ensure optimal performance and longevity of Diamond Rubber Pulley Lagging, proper selection and maintenance are essential:
Selection: Choose the appropriate thickness of the lagging based on the specific requirements of the conveyor system and the operational conditions. The lagging is available in a size of 2000 * 10000 mm, with conventional thickness options of 10mm, 12mm, 15mm, and 20mm.
Polymer: BR/IR
Proportion: 1.12 g/cm³
Hardness: 63+3 Shore A
Wear-Resisting Coefficient: 60 mm³
Modulus of Elasticity: 53%
Color: Black
You get better grip because the diamond pattern increases friction. The raised shapes help the belt stay in place. Water and dirt move away from the surface. Your conveyor runs smoothly with less risk of slipping.
You can install it yourself if you follow the steps. Clean the pulley, use strong adhesive, and align the sheets. Let the adhesive dry before starting the conveyor. Many users find the pre-vulcanized surface easy to work with.
You should check the lagging every month. Look for cracks, missing pieces, or signs of wear. Replace damaged lagging quickly. Regular checks help your conveyor work longer and avoid costly repairs.
You can pick from several sizes and thicknesses. Hanpeng offers options from 10mm to 20mm thick. You select the size based on your pulley and job needs. Custom sizes are available for special projects.
At Hanpeng, our Diamond Rubber Pulley Lagging is the perfect solution to prevent conveyor belt slippage, helping your systems run smoothly and efficiently. With its unique diamond pattern, excellent wear resistance, and improved traction, it’s designed to handle tough conditions, keeping downtime low and maintenance costs down.
But we don’t just stop at Diamond Rubber Pulley Lagging. We also offer a variety of other pulley lagging options to meet different needs:
Ceramic Pulley Lagging:Built for the toughest environments, this lagging features ceramic inserts that provide extra durability and protection against heavy wear, making it ideal for high-impact applications.
Plain Rubber Pulley Lagging: A more affordable choice for general applications, offering great performance in less demanding conditions, and is easy to install.
No matter which product you choose, Hanpeng is all about providing solutions that fit your specific needs. Whether you go with our Diamond Rubber Pulley Lagging or one of our other options, you can count on Hanpeng to keep your conveyor systems running smoothly and efficiently for the long haul.
